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Jan 02 2012 · With the depleting reserves of highgrade iron ore in the world froth flotation has become increasingly important to process intermediate and lowgrade iron ore in an attempt to meet the rapidly growing demand on the international market In over half a century’s practice in the iron ore industry froth flotation has been established as an efficient method to remove impurities from iron ore
Jan 02 2012 · With the depleting reserves of highgrade iron ore in the world froth flotation has become increasingly important to process intermediate and lowgrade iron ore in an attempt to meet the rapidly growing demand on the international market In over half a century’s practice in the iron ore industry froth flotation has been established as an efficient method to remove impurities from iron ore
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Flotation of iron ore The main objective of iron ore flotation is to upgrade the concentrate by removing silicates andor phosphoruscontaining minerals The use of silica flotation has increased in recent decades The trend will continue as more complex ores have to be mined and highergrade iron ore concentrates with fewer
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the most popular flotation route in iron ore industry the direct flotation of iron ox ides still appears desirable for some low grade iron ores that contain a vast amount of quartz For example at Republic Mine Michigan USA a hematite ore is upgraded from 365 Fe to 654 Fe with a Fe recovery of 825 using the direct flotation route
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Flotation process is also commonly seen in nowadays iron ore beneficiation It has become a very important way to recover weak magnetic ore It is also used to treat iron ore fine to reduce the content of silica and impurities
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Clariant’s portfolio includes a comprehensive range of collectors and frothers for iron ore flotation to remove undesirable mineral impurities The FLOTIGAM series includes ether amines ether diamines and other cationic collectors for every iron ore flotation challenge Our FLOTIGAM collectors are able to produce iron ore concentrate with low silica content by froth flotation resulting
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Since the chemistry property of process water is entirely different from fresh water there is a concern about the possible effects of the contained components on the efficiency of the flotation process In iron ore flotation process a large amount of NaOH is taken to adjust the pH
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After carrying out a froth flotation separation the products are as shown in Table 1 Using this data calculate a Ratio of concentration b Metal Recovery c Metal Loss d Weight Recovery or Yield e Enrichment Ratio Table 1 Graderecovery performance of a hypothetical copper ore flotation process
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Metallurgical ContentThe Iron Ore Process FlowsheetCRUSHING AND GRINDINGHYDROCLASSIFICATION AND MAGNETIC FINISHINGCONDITIONING AND FLOTATIONSILICA FLOTATION REAGENTSTHICKENING AND FILTERINGADVANTAGES OF FLOTATION Beneficiation of Iron Ore and the treatment of magnetic iron taconites stage grinding and wet magnetic separation is standard practice This also applies to iron
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the most popular flotation route in iron ore industry the direct flotation of iron ox ides still appears desirable for some low grade iron ores that contain a vast amount of quartz For example at Republic Mine Michigan USA a hematite ore is upgraded from 365 Fe to 654 Fe with a Fe recovery of 825 using the direct flotation route
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The most popular flotation route in the iron ore industry worldwide is reverse cationic flotation 11718 The cationic collectors have evolved from fatty amines in the early industrial
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The flotation method of concentration used extensively for other metal ores has only recently been utilized for hematite iron ores It can be applied as either the sole concentration process or as a final concentration stage to ensure a highgrade product In the flotation process air is bubbled through a suspension of fine iron ore in water
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Since the chemistry property of process water is entirely different from fresh water there is a concern about the possible effects of the contained components on the efficiency of the flotation process In iron ore flotation process a large amount of NaOH is taken to adjust the pH
Further Details
Clariant’s portfolio includes a comprehensive range of collectors and frothers for iron ore flotation to remove undesirable mineral impurities The FLOTIGAM series includes ether amines ether diamines and other cationic collectors for every iron ore flotation challenge Our FLOTIGAM collectors are able to produce iron ore concentrate with low silica content by froth flotation resulting
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flotation cells CPT Inc has developed a flotation process for the production of Direct Reduction DR as well as Blast Furnace BF grade concentrates utilising column flotation technology This process has been adopted by several major iron ore producers and current aggregate production is approximately 50 MTPY of DR grade concentrates
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Jun 10 2010 · Froth flotation of iron oxides and quartz is reviewed over the broad range of particle sizes The review which embraces laboratory pilot plant and industrial operations encompasses i surface chemistry of iron oxides and quartz flotation ii relevant collectors and their adsorption mechanism and iii activationdepression in selective flotation in this system
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Feb 01 2005 · 3 Cationic collectors Primary fatty amines utilised in the pioneer USBM process are no longer employed in the flotation of iron ores They were modified with the insertion of the polar group O–CH 2 3 between the radical R and the polar head NH 2 of the primary amine Due to the presence of the covalent bond C–O characteristic of the organic function ether reagents belonging to this
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The other is to reduce the sulfur content via the iron ore beneficiation process As a sorting process flotation plays a fundamental role in this The objective of the test campaign described below was to reduce the sulfur content in an iron ore concentrate from 13 to less than 04
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【Process Introduction】 There are a lot of iron ore in nature which containes highly quantities of hematite or mainly iron ore beneficiation method is magnetic separation and flotation separationso the mainly used iron ore equipments are flotation machine magnetic separatiorefficient thickenerpress filterslurry pumpfeeder agitation tank and belt conveyor etc
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This process varies depending on the ore source but typically involves various stages of crushing and grinding to reduce the size of the iron ore Separation techniques such as magnetic separation or froth flotation are then used to separate the gangue unwanted materials from the iron content
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Ore flotation process plant process introduction Ore beneficiation plant could be used for processing cooper ore gold ore iron ore zinc lead etc Each mineral has its special features Gernerally the whole ore dressing plant is devided into 3 steps Step 1 Crushing Due to the raw ore size is large it is necessary to be crushed into
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This allows us to maximize the grade of the product and the amount of ore recovered through the flotation process ArrMaz’s expert field personnel are also available as process advisors to our customers’ engineers production managers and operations personnel to help you optimize your process
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Hot Product
Feeding Size: 65-300mm
Discharging Size: 3-60mm
Production Capacity: 12-1000t/h
Feeding Size:≤25-≤100mm
Production Capacity:5-100t/h
Applied Materials:River gravel, iron ore, limestone, quartz, granite and other medium or hard ores and rocks.
Production Capacity:150-1000TPH
Product Specification: Φ2.5×40m-Φ6.0×95m
Application Area:Metallurgy, refractory material, chemical plant, etc.
Capacity:10-280TPH
Configuration:Jaw crusher, ball mill, classifier, magnetic separator, concentrator and dryer.
Application:Wet and dry type magnetic separation for materials smaller than 3mm such as magnetite, pyrrhotite, roasted ore and titanic iron ore.
Capacity:0.18-7 (m ³/min)
Suitable Materials:Lithium, copper, zinc, lead, nickel, gold and other non-ferrous metals, ferrous and non-metal.
Major Equipment:Jaw crusher, ball mill, sprial classifier, flotation machine, concentrator machine and dryer machine
Cylinder Capacity: 9-285(m³)
Processing Capacity:1.9-76TPH
Application Area:Coal industry, construction industry, mineral industry, chemical industry.
Feeding Granularity:0.03-1mm
Production Capacity: 2-40TPH
Applicable Range:Suitable for separating materials with 0.3-0.02 mm particle size, such as iron ore, ilmenite, chromite, pyrite, zircon, rutile, monazite, Phosphorus, tungsten, tin, tantalum, niobium, rare metals, non-metallic minerals
Configuration:Jaw crusher, grinding mill, bucket elevator, magnetic vibrating feeder, transmission gear, main engine.
Applied Materials:Feldspar, calcite, talc, barite, fluorite, rare earth, marble, ceramics, bauxite, manganese, phosphate rock, etc.
Application Area:Building materials, chemicals, fertilizer, metallurgy, mining, refractory, ceramic, steel, thermal power, coal, etc.
Product Warranty: One Year
Feeding Granularity: 300-1050mm
Production Capacity: 80-1000TPH
Production Capacity: 25-30TPH
Diameter of Outer Cylinder:2.5-3.6m
Applied Material:Mineral ores, sand, ore powder, metal powder, gypsum powder, clay, coal slime, coal powder, sawdust, wood, fertilizer, coconut shell, palm shell, etc.
Cylinder Capacity:9-285m³
Production Capacity: 1.9-76TPH
Application Range: Industries of mining, ore beneficiation, construction materials and chemical engineering.
Capacity:0.18-7 (m ³/min)
Suitable Materials:Limonite Ore,Copper, zinc, lead, nickel, gold and other non-ferrous metals, ferrous and non-metal.
Major Equipment:Jaw crusher, ball mill, sprial classifier, magnetic separator, concentrator machine and dryer machine
Voltage: 380V,50Hz
Type: Vertical ring die pellet mill
Working: 22 hours continue working
Processing Capacity: depending on specific situation
Processed Materials: Copper, zinc, nickel, gold and other nonferrous metals, coarse and fine separation of nonmetals like coal, fluorite and talc.
Main Equipment : Jaw crusher, hammer crusher, ball mill, classifier, magnetic separator, flotation cell, thickener, dryer, etc.
Power:37-55kw
Capacity:1-18TPH
Application:It is widely used in refractory materials, powder plant, metallurgy, chemical industry, energy, transportation, heating and other industries.
Packing:Bags
Dimensions:Dia20mm-Dia150mm
Application:Cement,Ball mill,Coal mill, slag mill,Mines,Power plant, etc.
Production Capacity:50-800TPH
Application Field:Hydropower, building material, highway, city construction, metallurgy, coal mining and so on.etc.
Applied Materials:Granite, basalt, bank gravel, bauxite, cement clinker, quartz silicon carbide,limestone, river stone, etc.
Feeding Size:300-700mm
Production Capacity:50-250TPH
Applied Materials:Iron ore, copper ore, gold ore, river gravel, limestone, granite, basalt, diabase, andesite, etc.
Capacity:0.18-7 (m³/min)
Configuration:Jaw crusher, ball mill, classifier, mixing tank, flotation separator, concentrator and dryer.
Characteristics:High efficient, low energy consumption, strong handling capacity, economical and reasonable.
Forming Degree: 98%
Mould Material: Alloy steel
Finial Pellet Length: 5-50mm
Weight:4-230t
Production Capacity:0.5-76TPH
Applied Materials:Slag, blast furnace slag, fly ash, cinder, slag, carbide slag, limestone, clay, sand, quartz sand, etc.
Processing Capacity:2.5-50TPH
Application Area: industries of wood, slag, sand, construction materials, metallurgy, chemical engineering, coal, minerals, etc.
Applied Materials: sawdust, wood chips, wood shavings, clay, limestone, ardealite, dry-mixed mortar, grain slag, coal slime, etc.
Feeding Granularity: 300-700mm
Production Capacity: 30-550TPH
Feed Opening:400×730-1260×2040mm
Power:7.5-130kw
Capacity:2-30TPH
Materials:Coal ash, pulverized coal, coke powder, iron power, scrap iron, sinter, carbon dust, powdered carbon, slag, gypsum, tailing, slurry, kaolin, active carbon, coke breeze etc.
Liner:High chrome or ceramic
Processing Ability:0.05–15TPH
Reference Power:2.2–75kw
Capacity:150-600TPH
Specification:Φ2.5×40~Φ4.8x68m
Configuration:Lime kiln, coal mill, cooling machine, jaw crusher, vibrating feeder, etc.
Feeding Size:160-240mm
Production Capacity:40-390TPH
Applied Material:River gravel, limestone, granite, basalt, diabase, andesite, tailings,etc.
Processing Specifications: 6-20mm
Yield: 2.8-3.6 tons/hour (crude fiber)
Pellet Making Temperature: 80-100(Celsius)
Production Capacity:500TPH
Application Field:Hydropower, building material, highway, city construction, metallurgy, coal mining and so on.etc.
Applied Materials:Granite, basalt, bank gravel, bauxite, cement clinker, quartz silicon carbide,limestone, river stone, etc.
Feeding size:≤25-≤30 mm
Discharging Size:0.125-0.044mm
Production Capacity:2-176TPH
Rotation Speed:0.1–5 r/min
Production Capacity:180-10000t/d
Product Specification:Φ2.5×40m-Φ6.0×95m
Production Capacity:2-36TPH
Feeding Granularity:Φ1.5×15m-Φ3.3×40m
Technical Features:Cooling the clinker (1000-1300℃) discharged from rotary kiln to below 200℃ and improving the quality and grinding ability of the clinker.
Production Capacity:50-800TPH
Application Field:Hydropower, building material, highway, city construction, metallurgy, coal mining and so on.etc.
Applied Materials:Granite, basalt, bank gravel, bauxite, cement clinker, quartz silicon carbide,limestone, river stone, etc.
Processing materials: Granite
Production capacity: More than 200 tons
Feed size: less than 120 mm
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